I took a sheet of 3/4 " and 1 inch marine grade fir plywood and used my pattern to cut the shape of the transom. After the pieces were cut I took some epoxy and some 404 filler and bonded the two pieces together. I used # 10 silicon bronze screws to clamp the boards. In this picture I was doing a dry fit and making some aligning marks so when I bond it to the boat the transom board will be right were I want it.
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